Swaging machine is a type of metal forming process that reduces the diameters of rod, wire or tube. It involves a rapid succession of hammer strikes to force the workpiece through the underlying die or dies. In contrast to other metal forming techniques, swaging does not produce chips and does not require any secondary operations such as cutting or grinding. A wide variety of materials and sizes can be swaged using this process, and it offers several benefits to various industries.
A swaging machine has one or more split dies that open and close up to 2,000 times per minute. The swager is mounted on a spindle that contains rollers (looks like a roller bearing). When the dies open, they push against the workpiece to create a compression force. This compression will swage the metal and can shape it as well.
The swaging process can be used to form a point on a workpiece, reduce its diameter, and impart internal shapes in hollow workpieces. Various types of points can be swaged onto the end of workpieces, including round, square and rectangular. Additionally, swaging can be used to forge long or steep tapers. The swaging machine can be operated either hot or cold depending on the workpiece and its size and shape.
Hot swaging is usually used on larger parts that are made from alloys such as tungsten or molybdenum, which have low ductility at room temperature. It can also be used on long or steep tapers or large reductions, and is especially useful when the workpiece must be formed over a shoulder. A swaging machine can be equipped with two, four or more split dies that separate and close simultaneously to reduce the stock diameter or add a point to the end of a workpiece. It can also be used to swage a flat or conical workpiece over a chamfer or flare.
There are many different applications of swaging, including in the military and automotive industry. The military uses swaging to produce items such as gun barrels, anti-tank rocket tips and bullet tips. It is also used in the automotive industry to form control rods and a variety of other components. Various medical products, including hypodermic needles, catheter band assemblies and optical instruments are swaged. The swaging process is also used to form products for the renewable energy and aerospace industry.
A swaging tool is an essential piece of equipment for any business that handles a lot of tubing, rod or wire. Whether you need to cut, form or join metal pieces, it is important to find a quality tool that can be used in a variety of applications. A swaging machine can save time and effort in production and help ensure the quality of your finished product. In addition, swaging machines can increase productivity and help lower costs. They can also improve safety by eliminating the need for additional machining processes and helping your employees work with greater efficiency.